Quartz Far Infrared Radiation Heating Element
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Product Highlights
- High Efficiency Radiation: Transforms 95% of visible and near-infrared light into far-infrared radiation for superior heating efficiency.
- Customizable Dimensions: Length can be customized from 300mm to 2500mm to fit specific equipment requirements.
- Wide Power Range: Available in power ratings from 200W to 5000W with various voltage options including 220V and 380V.
- Durable Material: Made from high-quality milk quartz glass with high corrosion resistance and no deformation at high temperatures.
- Long Service Life: Measured lifetime of single tube is 15000 hours, with the quartz tube lasting up to ten years.
- Versatile Applications: Suitable for textile, printing, plastics, food processing, medical health, and drying tunnel equipment.
- Fast Thermal Response: Features a thermal response speed of 3-5 minutes for quick heating and efficient operation.
- Flexible Customization: Supports full customization, minor customization, and flexible options based on samples or designs.
Product Attributes
- Customization
- Available
- Type
- Medium-Wave Infrared Heating Tube
- Material
- Quartz
- Model NO.
- GT-022
- Form
- Heating Wire
- Shape
- Tubular
- Color
- White
- Wave Length
- Short Wave, Medium Wave, or Fast Response Medium W
- Life Span
- 5000-10000 Hours
- Power
- 300W~5000W
- Application
- Heater
- Structure Material
- Ceramic
- Heat Transfer Surface
- Tubular Heat Exchanger
- Principle
- Mixing Heat Exchanger
- Transport Package
- Plywood Case or Carton
- Specification
- Rohs
- Trademark
- shangtao
- Origin
- Shanghai, China
- HS Code
- 8516800000
- Production Capacity
- 500000 PCS Per Year
Product Images of Quartz Far Infrared Radiation Heating Element
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Product Description
1. Principles of energy saving technology
Quartz far infrared radiation heating element applies a special milk quartz glass tube that is machininged by special technics, with resistance composite materials as the heater. Because Milk quartz glass can absorb almost all of the visible and near infrared light from radiation of the heating wire, and make it into the far-infrared radiation. Milky quartz is a heating element of far-infrared energy, with high conversion efficiency, It has excellent features for far-infrared radiation. Energized, the quartz tube blocks and absorbs 95% of near infrared and visible light sent up from heat alloy wire, which make the temperature in the tube rise, producing pure silicon-oxygen bond of molecular vibration, radiation far from the red line. 95% of visible light, near-infrared light can be transformed into far-infrared radiation, far infrared ray with the wavelength>2.5 micron is named as far infrared far infrared. Far-infrared heating refers to the use of 2.5 to 25 microns wavelength radiation heating technology.
2. Property and Purpose
Quartz heating elements do not apply paint, stable emissivity, no deformation in high temperature, no harmful radiation, no environmental pollution, high temperature resistance, high corrosion resistance, chemical stability, small thermal inertia, speedy thermal response and high thermal conversion efficiency. The heating temperature can be choosen and no regression for long-term use of radiation performance, reasonable structure, easy to use. Quartz heating element is the only selective radiation far-infrared heating elements. It can be widely used in electrical and mechanical, chemical, electronic, textile, printing and dyeing, plastics, printing, food, food processing and medical health, heating and drying for leather, curing dehydration and all kinds of heating equipment of drying tunnel, drying room, oven.
3. Main technical parameters:
Rated voltage: 380V, 220V, 110V 36-24V (according to requirement)
Length: 300 - 2500mm, can be customized.
Component matching: 200w - 5000W
Outside diameter: 10mm-30mm (according to requirement). Common specifications 18 and 20;
Thermal response speed: 3 - 5 minutes
Surface temperature: Low temperature of 380 ~ 460 C, middle temperature of 500 to 580 c
According to user requirements, can be increased to 700 to 750 c, or reduced to 100 ~ 300 c
Spectral range: 2.5 - 6 μ M (with a higher radiation intensity)
The spectral emission coefficient: 0.92 (wavelength is 48um)
Technology: Quartz heating tube is produced based on resistance wire (made of high temperature iron-chromium alloy wire and nickel-chromium alloy wire Cr20Ni80) as heating element, high-quality quartz glass tube as insulator and thermal conductor, a nickel-plated sleeve fixed to terminal
4. Installation Note: <o: P>
(1)A horizontal installation, the inclination is not greater than 30 degrees. <o: P>
(2) when used, matched with aluminum reflector or stainless steel reflector, flat or parabolic reflector. But parabolic reflector is the best: To improve the high utilization of radiation. <o: P>
(3) Avoid excessive vibration and shaking. <o: P>
(4)The optimal control of distance between the heating element and the object to be heated is 100 - 400 mm. <o: P>
(5) Quartz heating elements are brittle materials, when installation and use, should be aware of safety, according to the specific circumstances of the object to be heated, to take the necessary protective measures in order to avoid mechanical damage. <o: P>
(6) Measured lifetime of single tube heating element is 15000 hours, life of micky quartz tube up to ten years. In order to improve the radiation efficiency, should regularly clean the pipe surface dirt and dust.
| Diameter of tube(mm) | Total length in mm | Power (W) | Voltage (V) |
| 18-20 | 200mm | 200W | 220V |
| 18-20 | 300mm | 300W | 220V |
| 18-20 | 400mm | 400W | 220V |
| 18-20 | 500mm | 500W | 220V |
| 18-20 | 600mm | 600W | 220V |
| 18-20 | 700mm | 700W | 220V |
| 18-20 | 800mm | 800W | 220V |
| 18-20 | 900mm | 900W | 220V |
| 18-20 | 1000mm | 1000W | 220V |
| 18-20 | 1200mm | 1200W | 220V |
| 18-20 | 1500mm | 1500W | 220V |
| 18-20 | 1600mm | 1600W | 220V |
| 18-20 | 2000mm | 2000W | 220V |
About the Supplier
This supplier has been audited by TÜV Rheinland. Verify the report on the official TÜV Rheinland website with ID "MIC-ASR244507". Items marked "" are certified.
Company Profile
Shanghai Gongtao Ceramics Co., Ltd. is one of the most leading and advanced ceramic material companies in China, integrating the design, manufacture and marketing of high-tech ceramics. Brand name "SHANGTAO" was formed more than 20 years ago. We specialize in Alumina products, Zirconia products, Magnesia products, Silicone Nitride products and Alumina Nitride products. We have developed advanced skills and technologies. Our products are widely used in electricity, information, power, automobile and other fields.
Range of Industrial Ceramics: Alumina ceramics, zirconia ceramics, titanium oxide ceramics, silicone carbide ceramics, silicon oxide ceramics, special ceramics, high-frequency ceramics, mullite ceramics, general ceramics, refractory ceramics, electronic ceramics, textile ceramics, high purity alumina crucible, electrical ceramics, etc.
SHANGTAO strictly complies with ISO9001 quality management system. Our products are widely used in aerospace, mining machinery, lift, power, paper making, laboratory, nonferrous metal processing, electronics processing, textile machinery and other industries, SHANGTAO provides wholesale and retail services.
We have the largest stocks in Shanghai, professional manufacturing experience, most complete industrial ceramics, rock bottom price, best service, speedy delivery.
Welcome to contact us for cooperation! Also welcome to visit us!
About Our Factory & Business Background
-
Business Type
- Manufacturer/Factory & Trading Company
- Address
- No. 40, Lane 111, Shunda Road, Nanxiang Town, Jiading District, Shanghai, China
-
Plant Area
- 924 square meters
-
Number of Employees
- 16
-
Registered Capital
- 20,000,000 RMB
-
Terms of Payment
- LC, T/T, D/P, PayPal, Western Union, Small-amount payment
-
International Commercial Terms(Incoterms)
- FOB, CIF, CFR, EXW
-
Average Lead Time
-
Peak Season Lead Time: within 15 workdays, one month
Off Season Lead Time: within 15 workdays, one month -
Nearest Port
- Shanghai Port
-
Minimum Order Quantity
- 50 Pcs
-
Supply Chain Partners
- 388
Our Production Capability & Technical Expertise
-
Main Products
- Ceramic Tube, Ceramic Crucible, Ceramic Connector, Ceramic Ball, Ceramic Heating Element
-
Production Lines
- 2
-
Production Machines
- CNC, Cutting Machine, Drilling Machine, Engraving Machine
-
QA/QC inspectors
- 1 people
-
Inspection Type for Finished Products
- Random inspection(Visual inspection & Function inspection)
-
Inspection Method for Finished Products
- Have instructions and uniformly followed
-
Customization Options
- Customization from Samples, Customization from Designs, Full Customization, Minor Customization, Flexible customization
-
ODM Service Available
- Yes
-
R&D Engineers
- 1 people
-
Traceability of Raw Materials
- Yes
-
Own Brand
- Yes
Our Industry Experience & Global Business Record
-
Year of Establishment
- 2010-06-27
-
Export Year
- 14 Years
-
Main Markets
- North America, South America, Europe, Southeast Asia/ Mideast, Australia
-
Repeat Buyers Choice
- 10%~30%
-
Number of Foreign Trading Staff
- 5
-
Overseas Agent/Branch
- No
-
New Products Launched in Last year
- Yes
Our Certifications, Standards & Industry Recognition
-
Cooperated with Fortune 500
- No
FAQ
- Can the length and power of the heating element be customized?
- Yes, the length can be customized from 300mm to 2500mm, and power ranges from 200W to 5000W according to user requirements.
- What is the expected lifespan of the quartz heating element?
- The measured lifetime of a single tube heating element is 15000 hours, and the life of the milk quartz tube can last up to ten years.
- What are the installation requirements for this heating element?
- It should be installed horizontally with an inclination not greater than 30 degrees. The distance between the element and the object should be 100-400mm. Avoid excessive vibration.
- What materials are used in the construction of the heating element?
- It uses a special milk quartz glass tube as the insulator and thermal conductor, with resistance composite materials (high-temperature iron-chromium or nickel-chromium alloy wire) as the heater.
- Is the product suitable for chemical or food industries?
- Yes, it has high chemical stability and corrosion resistance, making it suitable for chemical, electronic, textile, printing, and food processing applications.
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